Heat Transfer Compact Unit

Heat Transfer Compact Unit

These compact skid-mounted heat exchange systems are customized according to site conditions and technical requirements. Each unit integrates the heat exchanger, circulation pump, control system, and necessary pipeline components into a complete package for simplified installation and operation. The system includes a plate heat exchanger, circulation hot water pump, temperature controller, energy meter, pre-insulated piping with aluminum cladding, PID control valve, strainer, non-return valve, pneumatic vessel, safety relief valve, high-temperature cut-off device, and built-in programmable logic controller (PLC). The compact heat exchanger supports working pressures up to 25 bar and operating temperatures up to 180°C.

Features
  • Compact Design: The integrated skid-mounted structure reduces installation space requirements. Compared with separate individual components, the unit can save up to 50% of the occupied space.
  • Customized Configuration: Each heat exchanger unit is configured according to specific hot water system requirements, with flexible selection of components and control functions.
  • Reliable Performance: All key components undergo testing and comply with applicable industry standards and codes of practice.
  • Energy Monitoring: The integrated energy meter provides operating data for energy consumption monitoring and system efficiency analysis.
  • Optimized Operation: Each compact unit is calculated according to actual hot water demand conditions. The system configuration matches operating requirements while avoiding unnecessary energy consumption.
  • Remote Control Capability: The PLC controller enables adjustment of temperature, flow rate, and pressure according to system demand. Remote monitoring and control functions are available for improved energy management.
Specifications
Specifications
  • F1: Primary Outlet
  • F2: Secondary Inlet
  • F3: Secondary Outlet
  • F4: Primary Inlet

The following table shows the standard specifications under operating conditions of 70–50°C / 15–60°C:

Capacity (kW) Connection Size (mm) Dimensions (mm) Weight (kg)
Primary side F1/F4 Secondary side F2/F3 L W H
200 32 32 1400 750 1500 250
400 50 40 1400 800 1500 400
800 80 50 1600 1000 1500 750
1200 100 65 1600 1000 1600 850
1500 100 80 1800 1200 1600 900
2000 100 80 1800 1200 1600 1200
2500 150 100 2000 1400 1800 1500
3000 150 100 2000 1400 1800 1800
4000 200 150 2200 1600 1800 2100
5000 200 150 3000 2200 2000 2400
Applications
    1. Direct Heating
      Direct Heating

      The direct hot water supply system integrates renewable and energy-efficient equipment, including solar collector panels, heat pumps, and high-efficiency plate heat exchanger compact units. The primary circuit maintains a hot water temperature of 70°C. Solar collector panels provide the initial heat source, while heat pumps and electric hot water calorifiers provide additional heating and backup support when required. The secondary circuit receives cold water at 15°C and passes through the IES compact unit, where it is heated to 60–65°C for central hot water supply.

    1. Indirect Heating
      Indirect Heating

      The indirect hot water supply system uses a two-stage heating process. In the first stage, cold water enters the IES preheat heat transfer compact unit and is heated from 15°C to 43°C through an air-conditioning heat recovery chiller. The preheated water then enters the IES booster heat transfer compact unit, where a high-efficiency condensing hot water boiler raises the temperature to 60–65°C. The heated water is stored in the hot water storage tank before distribution through the central hot water system.

    1. Swimming Pool Heating
      Swimming Pool Heating

      The packaged heat exchangers are suitable for swimming pool heating and cooling systems. The integrated heat exchange system continuously monitors and regulates pool water temperature to maintain comfortable conditions throughout the year for both indoor and outdoor pools.

    1. Space Heating
      Space Heating

      Commercial buildings, hospitals, and hotels often require heating systems to maintain comfortable indoor temperatures. Our compact plate heat exchanger can be configured for space heating applications with heat sources such as boilers, heat pumps, and heat recovery chillers. The built-in plate heat exchanger transfers heat between separate fluid circuits through indirect heating, creating an efficient connection between the heat source and the heating system

    1. District Cooling

      The district cooling compact units are suitable for office buildings, factories, hospitals, and high-rise buildings. The integrated system uses high-efficiency plate heat exchangers with modulating control functions to match cooling demand and optimize system operation.